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Banging in Pool Heater

Question:
Does anyone have any techniques to get excess air out of the pool heater ?


Answer:
Well, I finally made some time today to repair the Pool Heater. I took off the 2 panels to look at the tubes in the heat exchanger; they were fully lined with white calcium deposits, and there were quite a few shards of pieces that had fallen off. They reminded me of small seashells. Anyway, I tried the manual's 1st method, reaming out the copper pipes of the heat exchanger with a wire brush; not successful at all.. the deposits were quite caked on. I went with plan B from the manual: completely removing the heat exchanger and soaking it in Muriatic Acid.. (3 parts water to 1 part acid). Here's how it went: - Taking the Heat Exchanger out took about an hour. I had to remove the exhaust hood and then take the screws out holding down the heat exchanger. - I filled up a large container with 10 gallons of hot water and placed the heat exchanger in. I had purchased 3 gallons of Muriatic acid per the instructions in the manual. I poured just 1 gallon of acid in the water and it immediately started working. All 9 of the copper tubes started foaming, breaking down the deposits. I never poured in the other 2 gallons. After about 4-5 minutes the heat exchanger was looking great ! I pulled it out and placed it in another container filled with fresh water and used the wire brush to clean out the holes completely, this time it worked fine (though there was not much left for the wire brush to do, that acid did a GREAT job). - I rinsed it off completely and installed it back into the heater, replaced the hood, attached the baffle plates and end pieces, hooked up the pressure switch tube, ad Re connected the wires for the pressure switch. This also took another hour. - I then started the heater up and it ran Perfectly. I ran it for about and hour before I turned it off for the night. No Banging ! and my pool is now 83 degrees ! Beautiful.. Anyway, thanks for the replies.. all I have to say about the experience is that is isn't too hard as long as your somewhat handy and careful (with the acid). And that you don't really need that much acid to do the job. Like I said, the manual called for 3 parts water to 1 part acid, I ended up using 10 parts water to 1 part acid and it worked Perfectly.. 3-1 probably would have eaten the metal clear through !


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